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Industrial Painting and Powdercoating: Principles and Practices

Industrial Painting and Powdercoating: Principles and Practices

          
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About the Book


Contents :

Table of Contents
Preface

Chapter 1: Paint Components and Their Functions
Introduction to Paint
???Paint??? Defi ned
Paint Composition
Resins
Pigments
Solvents (Fluidizers)
Additives

Chapter 2: Classifying Industrial Paints
Three Major Groups of Paint
Trade Sale or Consumer Paints
Maintenance Paints
Industrial Paints
Industrial Paint Types According to End-Use Characteristics
Other End-Use Classifications
Chapter 3: Industrial Paint Categorized by Resin Category, Physical Makeup
and Cure Mechanism
Resin Categories
Resin Mixtures
Physical Makeup Categories
Liquid Fluidization Methods
Solutions
Dispersions
Emulsions
Cure Mechanisms
Lacquers
Enamels
Chapter 4: Low-Solids and High-Solids Coatings
The History of Low-Solids Coatings
High-Solids Coatings
High-Solids Resins
Surface Tension
High-Solids Advantages
High-Solids Disadvantages
Chapter 5: Waterborne Coatings
Defi nition of a Waterborne Coating
Solution Waterborne Coatings
Emulsion Waterborne Coatings
Dispersion Waterborne Coatings
Solvent in Waterborne Coatings
Waterborne Wood Finishes
Waterborne Coating Considerations
Waterborne Coatings???Advantages/Disadvantages

Chapter 6: Powdercoating
Introduction to Powdercoating
Powder Application Methods
Fluid Bed Application Methods and Powder Application Methods
for Hot Parts
Electrostatic Application without Fluid Beds
Specialty Powdercoating Methods
Powdercoating Advantages
Powdercoating Disadvantages
Special Powdercoating Techniques

Chapter 7: Cleaning the Surface
Cleaning a Variety of Substrate Materials
Metal Surface Cleaning
Emulsion Cleaners
Cleaners for Aluminum
Other Cleaning Considerations
Rinsing After Cleaning
Wastewater Treatment
Chapter 8: Conversion Coatings
Conversion Coating Qualifi cations
Conversion Coatings for Metal
Conversion Coatings for Steel
Conversion Coatings for Zinc
Conversion Coatings for Aluminum
Specialty and Mixed Metal Phosphates
Spray and Dip Processes
Phosphate Troubleshooting
Sealing Phosphate Coatings
Other Conversion Coatings
Conversion Coating Chemical Waste Treatment
Chapter 9: Paint Application I: Traditional Methods
Historical Applications
Modern Application Methods
Alternative Decorating Methods
Hydrographics
Adhesive Film
Vacuum Coating
Safety Procedures in the Paint Shop
Fire Safety Precautions
Cleanliness
Safe Paint Mixing, Handling, and Spraying Techniques
Waste Disposal
Chapter 10: Paint Application II: Electrocoating and
Autodeposition Coating
Coating by Immersion
Electrocoating
Electrical Considerations in Electrocoating
Ecoat Paint Constituents
Chemical Reaction in the Ecoat Tank
Part Rinsing After Ecoating
Tank Confi guration
Ecoat Curing Cycle
Ecoat Advantages
Ecoat Disadvantages
Autodeposition
Chapter 11: Paint Application III: Spray Guns
Components of Air-Atomizing Spray Guns
Compressed Air Supply
Paint Supply
Gun Operation
Types of Guns
Spraying Techniques for Air-Atomized Guns
Air Spray Characteristics

Chapter 12: Paint Application IV: Airless Spray and Air-Assisted
Airless-Spray
Airless Spray Guns
Airless Spray Gun Operation
Spraying Techniques for Airless Guns
Advantages of Airless Spray Guns
Disadvantages of Airless Spray Guns
Air-Assisted Airless Spray Guns
Advantages of Air-Assisted Spray Guns
Chapter 13: Paint Application V: Electrostatic Painting
The Basics of Electrostatics
Electrostatics in Painting
Grounding and Safety Precautions
The Effects of Humidity
Advantages of Electrostatic Spray Painting
Disadvantages of Electrostatic Spray Painting

Chapter 14: Paint Application VI: Rotary Atomizers
Introduction to Rotary Atomization
Rotational Speed and the Degree of Atomization
Paint Application
Conveyor and Booth Confi gurations with Disc Painting
Disc and Bell Rotation
Rotary System Operation
Hand-Held Bells
High-Speed Rotary Atomizer Advantages
High-Speed Rotary Atomizer Disadvantage
Chapter 15: Coating Types and Curing Methods
The Curing of Coatings
Coatings that Cure Without Resin Cross-Linking
Coatings that Cure by Cross-Linking
Types of Thermal Ovens
Convection Ovens
Infrared Ovens
Other Curing Methods

Chapter 16: Film Defects in Liquid Coatings
The Root Cause of Defects
Types of Defects

Chapter 17: Coating-Related Testing
Categories of Tests for Coatings
Tests of Coatings ???in the Bulk???
Tests on Parts and Coating Application Equipment
Tests of Applied Coating Film
Which Tests to Run?

Chapter 18: Stripping
Reasons for Removing Unwanted Paint
Types of Stripping
Selecting a Stripping Process
Chapter 19: Special Considerations for Painting Plastic Parts
Understanding the Chemistry of Plastics
Why Bother to Paint Plastic?
Cleaning Plastic Before Painting
Preparing Plastic Surfaces for Painting
Plastic Physical and Surface Properties Affecting Painting
Plastic Paintability Information Resources
Chapter 20: Conveyors for Painting
The Need for Conveyors
Types of Conveyors
The Importance of Good Conveyor Design
Chapter 21: Finishing Robots
Programming Industrial Robots
Rotary Bell and Spray Painting Robots
Programming for Painting
Requirements for Painting Robot Installation and Operation
Spray Painting Robot Advantages
Case History
Future Developments
Chapter 22: Spray Booths for Liquid Painting
Spray Booth Basics
Dry-Filter Booth
Dry-Filter Booth Advantages and Disadvantages
Water-Wash Booths
Water-Wash Capture Booth Advantages and Disadvantages
Dry-Filter or Water-Wash Booths?
High-Solids Paint Overspray Recovery
VOC/HAP Removal
Solvent Adsorption Systems
Glossary
Index


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Product Details
  • ISBN-13: 9781569903384
  • Publisher: Hanser Gardner Publications
  • Binding: Hardcover
  • Height: 250 mm
  • No of Pages: 399
  • Series Title: English
  • Weight: 1180 gr
  • ISBN-10: 1569903387
  • Publisher Date: 01 Jan 2003
  • Edition: 0003-
  • Language: English
  • Returnable: N
  • Spine Width: 33 mm
  • Width: 178 mm


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